Fiber-To-The-Home Cable Production Line – State-of-the-art Manufacturing System
Have you realized that modern light-transmitting cabling setups function at speeds of up to 190 m per minute? This astonishing productivity is made possible by advanced fabrication techniques tailored to rapid manufacturing.
Such setups are constructed to process multiple cable types, including connection cables and firmly insulated cables. Their efficient construction, often under 26 meters, suits them well for contemporary plants.
Incorporation into smart factory systems ensures smooth performance. Through MES/ERP connectivity, these fiber secondary coating line production lines deliver peerless exactness and performance. This makes them a top choice for enterprises striving to remain at the forefront in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Efficient fabrication processes play a vital role in satisfying the rising demand for dependable links. These configurations are designed to create top-grade light-transmitting wires that energize modern networks. With advanced technology, they guarantee exactness and speed in every step of the process.
Defining the FTTH Production Line
This fiber-to-the-home production system constitutes a consolidated process for fabricating home fiber drop cables. Such cables are made up of uncoated strands reinforced with steel or FRP, encased in safeguard coverings. The result is a durable and efficient solution for rapid broadband links.
It supports diverse substances, such as PVC, LSZH, and PE plastics. Such adaptability guarantees it satisfies assorted sector requirements. Furthermore, the quad-head fiber payout mechanism delivers precise tension control, keeping accuracy within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its exactness and productivity. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are revolutionizing the way fiber optic cables are produced. Our cutting-edge machinery integrates precision, efficiency, and cutting-edge technology to produce superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
Fundamental to our operation is a specialized 50mm extruder engineered for exact substance allocation. It guarantees consistent quality in all cables manufactured. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9-meter Reel Accumulator | Seamless operation |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Applications of FTTH Cable Production Line
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Value Proposition |
|---|---|
| High-Speed Production | High productivity |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Superior performance |
| 1000mm Working Height | Ergonomic design |
Conclusion
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.